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The safety record of tugger trains is another reason why it is best for implementing the Milk Run method. The system supports the use of different cart configurations and is built to navigate aisles and pathways forklifts will struggle with. This is due to the versatility of tugger train systems. Using a tugger train system is most common when implementing a milk run route within your facility, as using a forklift to complete these routes is very dangerous and quite inefficient.
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These delivery routes are normally timed out during the shift to operating at peak efficiency, to ensure that the assemblers can continuously assemble according to production schedules. These deliveries are most commonly made to areas of the facility that are in constant need of being re-supplied and are most commonly located on the assembly line. In the most common form of this set-up, operators and material handlers conduct defined standard delivery routes throughout the facility. This is why it is regularly applied to optimize a supply chain. It also keeps production processes flowing across the shop floor which drastically reduces downtime. Often this helps reduce the levels of overstocking or having to manual call for more materials.
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The Milk Run method simply allows more frequent deliveries of materials and supplies to more than one assembly area or section of your facility that needs to be re-stocked. Remember that the lean concept focuses on optimizing every aspect of production including material handling and transportation. Using the Milk Run method within your facility/factory has become quite common for many lean manufacturing facilities. How Does Milk Run Apply to Material Handling?
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